KAGAL FOUNDRY

Welcome to the Kagal Plant
The most modern cylinder block foundry in India which is comparable with the best foundries in the world.

This Foundry is the result of an extensive 1 year bench marking exercise which took our team to some of the best block foundries in the world located in Germany , Japan, China, Thailand and Spain.
We combined this learning with our Indian manufacturing experience to setup this foundry, which today is recognized for its

▪ Cost effective, lean operations

▪ Efficient plant layout and material movement

▪ High productivity levels

▪ Capable of producing thin walled next generation cylinder blocks

▪ We are a combination of world class equipment’s, world class processes and a unique Indian low cost manufacturing capability.

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KOLHAPUR FOUNDRY

This foundry was established in the early 1960’s. We have constantly upgraded ourselves to meet the changing needs of the market. We produce cylinder blocks and heads in this foundry. This foundry is supported by extremely robust manufacturing processes and experienced man power. We also have an in house fettling facility. More than 50 years of experience in manufacturing critical castings like Cylinder Heads and Blocks has given us the unique capability of producing even the most critical castings.

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KOLHAPUR MACHINE SHOP

Welcome to our state of art machining facility capable of fully finishing cylinder blocks and heads.
Consists of

▪ 2 dedicated block lines

▪ Dedicated head line

▪ Flexible block line

▪ Flexible head line

▪ We are a combination of world class equipment’s, world class processes and a unique Indian low cost manufacturing capability.

The Flexible line is the result of an extensive 2 year bench marking exercise which took our team to some of the best block and head machining facilities throughout Europe.
The net result of which is

▪Cost effective in terms of man power used, area occupied, power consumption, high process capability

▪Effective material Handling

▪Maximum utilization of industrial resources with minimum human interference

▪Lean layout to optimize job travel, space optimization

▪Maximum utilization of machine through automation

▪Our Flexible head line has a capacity to machine around 160 numbers / day.

▪Our Flexible Block line has a capacity to machine around 60 numbers / day.

▪The flexible lines gives us the flexibility to cope with altering customers requirements with minimum lead time. We are planning horizontal deployment throughout our machine shop.

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